Purchase Gilsonite Directly from Our Gilsonite Factory
in Iran
Introduction
As a professional in the Gilsonite Factory , you already understand the technical value of this critical material. That’s why we focus on what truly matters: transparency in our supply chain, consistency in quality, and competitive pricing by eliminating intermediaries. We are proud to be one of the few Gilsonite manufacturers in Iran who own both the mine and the processing facility.
Our Gilsonite operations span from extraction in Behbahan—a rich, mineral-laden region in southwestern Iran—to high-tech processing and packaging in our advanced facility located in Alavicheh, Isfahan Gilsonite Factory. This vertical integration ensures not only end-to-end quality control but also a direct supply route for clients who demand reliability and consistency.
From the Mine in Behbahan: Extraction Process
Our mine in Behbahan is situated in one of Iran’s most resource-rich zones for natural bitumen. The Gilsonite here is of high purity and is mined using advanced open-pit and selective underground mining techniques, depending on the vein structure.
The mining process begins with thorough geological surveys and core drilling to identify and evaluate reserves. Once veins are confirmed, we use excavators, loaders, and blasting techniques in open-pit areas to dislodge the ore. In deeper veins, we use controlled underground mining practices that reduce environmental impact and improve yield precision.
We follow strict safety and environmental standards throughout the mining operation. Dust control measures, waste management protocols, and site rehabilitation strategies are in place to minimize ecological disruption. Once the ore is extracted, it undergoes an initial grading and sorting process right at the site to remove visible impurities and classify the material by purity levels and chunk size.
This on-site pre-processing ensures only qualified Gilsonite is transported to the factory, reducing logistics costs and improving overall efficiency. Our mining team is composed of highly skilled geologists, engineers, and machine operators who ensure that each extraction cycle delivers raw Gilsonite that meets our internal quality benchmarks.
Transportation to Alavicheh Processing Facility Gilsonite Factory
After the initial classification in Behbahan, the raw Gilsonite is loaded into covered trucks equipped with GPS tracking systems. The route to Alavicheh, Isfahan—roughly 800 kilometers—is optimized for safety and speed, using national highways and bypassing congested urban zones.
All loads are logged with digital weight and inspection certificates, ensuring traceability. Upon arrival at the factory, every shipment is logged into our inventory system and matched with pre-registered quality reports from the mining site.
Alavicheh was strategically chosen for its proximity to Isfahan’s transportation infrastructure and central location in Iran, allowing streamlined distribution to all regions of the country and convenient access to international logistics hubs.
Laboratory Testing and Certifications in Gilsonite Factory
Each processed batch undergoes rigorous laboratory analysis at our in-house lab, which is ISO 17025 certified. Tests include:
Ash Content (ASTM D3174)
Softening Point (ASTM D36)
Solubility in CS2 and TCE (ASTM D4)
Moisture Content (ASTM D95)
We also collaborate with third-party laboratories like SGS and Intertek for independent verification, especially for export shipments.
We operate under internationally recognized quality management systems:
ISO 9001 – Quality Management
ISO 14001 – Environmental Management
ISO 45001 – Occupational Health and Safety
Processing & Quality Control: Inside Our Gilsonite Factory
Our Gilsonite processing plant in Alavicheh is equipped with cutting-edge machinery designed for multiple stages of treatment. Here is a breakdown of our production process:
1. Crushing and Grinding
Raw Gilsonite lumps are first crushed into smaller aggregates using heavy-duty jaw and cone crushers. The crushed material is then transferred to high-capacity hammer mills and ball mills, which pulverize the Gilsonite into granules or fine powder. The grinding process is tailored to each client’s required particle size distribution.
2. Micronizing
For clients needing ultra-fine Gilsonite, especially in drilling or ink industries, we offer precision micronizing using air classifier mills. These mills operate at controlled temperatures and pressures, producing particle sizes ranging from 80 to 400 mesh, with minimal contamination.
3. Drying and Screening
After grinding, the material is directed to high-efficiency rotary dryers to reduce residual moisture. Next, it is passed through multiple vibrating sieves that ensure uniform particle size distribution. Any oversized particles are reprocessed to minimize waste.
4. Magnetic Separation and Purification
To ensure a high-purity product, we use magnetic separators to remove metallic impurities. Further chemical purification processes, including solvent washing and pH-neutralization, are used to meet the highest industry standards for solubility and ash content.
5. Additive Blending and Custom Formulations
Some customers require modified Gilsonite for enhanced compatibility with polymers or specific applications like asphalt binders. We have blending units that incorporate performance-enhancing additives. These formulations can adjust the softening point, hardness, or solubility curve.
6. Automated Packaging
We offer custom packaging solutions to fit your logistics and shelf-life needs. Options include:
25 kg or 50 kg multi-layered laminated bags
1-ton jumbo bags
Vacuum-sealed moisture-proof packaging
All packaging lines are semi-automated with integrated barcoding systems for product traceability. Labels include product grade, mesh size, lot number, and COA reference.
Our Advantage: Direct from Gilsonite Factory
By handling both mining and manufacturing internally, we can offer one of the most competitive Gilsonite prices in the market without compromising on quality. There are no traders, brokers, or third-party warehouses in our chain — you get your Gilsonite directly from the source.
This not only improves cost-efficiency but also ensures you receive product consistency, prompt communication, and customized support from the people who mine and process your material.
Logistics & Export Services
Located near central logistics routes in Isfahan, our plant is ideally positioned to ship Gilsonite via:
Land transport (via road to ports or local delivery)
Sea freight (via Bandar Abbas and Imam Khomeini ports)
Air freight (via Isfahan International Airport for urgent shipments)
Our export department manages:
Customs clearance and legal documentation
Bill of lading, certificate of origin, and packing list
INCOTERMS negotiation (FOB, CFR, CIF, DDP)
We currently export to over 25 countries across the Middle East, Europe, North America, and Asia, serving clients in:
Oilfield Services
Printing Inks and Paints
Foundry and Metallurgy
Rubber and Plastic Compounding
Road and Asphalt Construction
Testimonials from International Clients
“The consistency and purity of their micronized Gilsonite far exceed market standards. We no longer experience batch variation like we did with traders.” — Drilling Fluids Manufacturer, Turkey
“Their integrated mining and processing setup in Iran gives us the assurance we need for long-term procurement.” — Chemical Importer, Germany
“Their team provides real-time updates, documents, and batch certifications without delay. For us, that reliability is key.” — Logistics Manager, India
Conclusion: Trusted Gilsonite Supplier & Manufacturer in Iran
If you’re seeking a trusted Gilsonite supplier and Gilsonite manufacturer who controls the entire value chain—from mining in Behbahan to processing in Alavicheh—get in touch with us today. You’ll benefit from:
Transparent pricing
Custom particle size and purity
Fast, reliable logistics
Direct communication with the source
Visit Our Gilsonite Factory in Alavijeh Industrial Town, Isfahan – Iran
Our Gilsonite production facility is proudly located in Alavijeh Industrial Town, Isfahan, Iran. We are committed to transparency and customer trust, which is why we warmly welcome all clients and business partners to visit our factory at any time.
Whether you’re interested in inspecting the production process, evaluating product quality, or discussing partnership opportunities, our doors are always open. For your convenience, the exact location of our factory is shown on the map below.
We believe that a strong business relationship starts with trust—and nothing builds trust better than seeing the source firsthand.
Feel free to contact us in advance to schedule your visit. We look forward to welcoming you!